Integrated Engineering Works
Integrated Engineering Works
Chengicherla, Hyderabad, Telangana
GST No. 36AAMPE1652L3ZJ
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Dust Suppression And Extraction System

Prominent & Leading Manufacturer from Hyderabad, we offer dust suppression fog cannons, trolley mounted fog cannon system, dry fog dust suppression systems, fog cannon type dust suppression system, plain water dust suppression system and dust extraction systems.

Dust Suppression Fog Cannons

Dust Suppression Fog Cannons
  • Dust Suppression Fog Cannons
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Approx. Price: Rs 5 Lakh / UnitGet Latest Price

Product Details:

PhaseSingle
Throw DistanceOver 150 metres
Volume Flow120-240L/min
Fog Droplet Size50-350 micro meter
IP RatingIP67/55
Range of Rotation340 Degree
Nominal Fan Power11 kW
Motor Power1 hp

Keeping in mind the changing requirements of our clients, we are involved in providing the best quality of Dust Suppression Fog Cannons. Dust Suppression Fog Cannons is known for their high performance and manufactured using high-grade raw material that sourced from certified vendors of the market. Dust Suppression Fog Cannons is highly durable in nature.

 

Features:
  • Fog Canon Type
  • Vehicle Tyre washing System
  • Cost-effective
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Trolley Mounted Fog Cannon System

Trolley Mounted Fog Cannon System
  • Trolley Mounted Fog Cannon System
  • Trolley Mounted Fog Cannon System
  • Trolley Mounted Fog Cannon System
  • Trolley Mounted Fog Cannon System
  • Trolley Mounted Fog Cannon System
  • Trolley Mounted Fog Cannon System
  • Trolley Mounted Fog Cannon System
  • Trolley Mounted Fog Cannon System
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Approx. Price: Rs 5 Lakh / UnitGet Latest Price

Product Details:

Electrical Connection400 V 50 Hz 3P+N+G 32
Type NozzlesStandard Stainless Steel
Nominal Fan Power11 kW
Range of Rotation340 Degree
Elevation-20 to +45 Degree
Hydraulic Connection1.5 gas M
IP RatingIP55
NoisinessLess Than 93 Lwa
Water Filtration GradeInox - 250 Micron
PressureRecommended 10/15 bar - maximum 35 bar
Throw Distance60-70 m
Rings of NozzlesN. 3
Number of Nozzles150 (n. 50 for ring)
Model NoFCS 30

Our company is the leading manufacturer and supplier of Dust Suppression System. DSS is highly demanded amongst our customers due to their various uses in suitable applications. Dust is simply defined as solid particles carried by the air current and generated when material is broken by impact crushing, grinding, loading, dumping, transferring, conveying and screening, wind or by movement of machinery or workers and by stacking or re-claiming. In dust suppression system, water and dust particles collide to form agglomerates. By addition on of micron size water droplets to dust, the dust becomes too heavy to remain airborne therefore settles. In further process it has a lower tendency to generate dust.

Our design engineers are well equipped to custom design a dust suppression system when provided with relevant input data and drawings.
  • Plain water dust suppression system
  • Dry fog dust suppression system
  • Chem-jet type dust suppression system
  • Sprinkler type dust suppression system
  • Fog cannon type dust suppression system
  • Tyre washing system

Features:
  • 320° Deg Auto Rotation
  • 0- 45° Deg Tilting Angle
  • Eminent Fan Design & Motor            
  • High Pressure Booster Pump
  • Trolley Mounted
  • Chemical Dosing Unit (for odor removal)
  • Electrical Panel

Benefits:
  • Easy installation and operation.
  • Low energy consumption.
  • Effective and durable in use.
  • Low investment costs.
  • Tailored solutions.
  • Different types of constructions.

Applications & Industries:
  • Demolition & Construction
  • Coal Handling
  • Mining & Quarrying
  • Steel & Slag
  • Waste transfer
  • Wood processing
  • Odor Control
  • Leachate spray evaporation
  • Stockpiles
  • Conveyor discharge chutes
  • Mine blast dust
  • Dust Hoppers & Crushers
  • Loading/Unloading trucks
  • General pollution/ Airborne dust
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Dry Fog Dust Suppression Systems

Dry Fog Dust Suppression Systems
  • Dry Fog Dust Suppression Systems
  • Dry Fog Dust Suppression Systems
  • Dry Fog Dust Suppression Systems
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Approx. Price: Rs 3.8 Lakh / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
Power Consumption2 HP
MaterialStainless Steel
Droplet Size20 to 40 Micro Meter
Moisture AdditionLess Than 1%
Pressurehigh pressure of Air(3-4 bar) and low pressure of water (2-3 bar)
Air Consumption5 to 6 Nm3/Hr Per nozzle

Product Description:
  • Dry fog dust Suppression System employs high pressure of Air(3-4 bar) and low pressure of water (2-3 bar) ,which generates dry fog and being sprayed at the points of dust generated.
  • Dry fog spray type Dust Suppression System is provided at all the locations mentioned above and spray angle covers 45-120 degrees.
  • With Air Consumption of 5 to 6 Nm3/Hr Per nozzle.

 

Operation:

  • Dry Fog dust suppression systems that are custom designed and engineered to meet the unique operating parameters of our clients.
  • Dry Fog systems provide the driest form of dust suppression available on the market and have been named a Best Demonstrated Technology by the US Environmental Protection Agency (EPA) for coal-handling, processing and operations of sub-bituminous and lignite coals.
  • Our low flow, ultrasonic nozzles create fog droplets 1-10μm in size which easily agglomerate to dust particles as small as PM2.5 and PM10. Dry Fog adds weight to the dust particle without moisture, so that airborne particles fall back into the process with no significant wetting of the product.
  • Extensive scientific research has shown that for effective dust suppression to occur, successful agglomeration between the dust particles and material must take place.
  • When compared to alternative technologies, Dry Fog’s ultra-fine atomization can agglomerate to the widest range of particle sizes – from ultra-fine coal dust to heavier fly ash and pulverized coal.

 

Advantages:

  • Close to 99% reduction efficiency of respirable PM10 and PM2.5 dust particles.
  • Less than 0.5% moisture by volume added to the product.
  • Returns useable material to the product stream.
  • Low maintenance due to ultrasonic nozzle design, which is less likely to clog than standard spray nozzles.
  • DSI modular design capability for future expansion of systems.
  • Low installation costs with no expensive plant modifications required.
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Fog Cannon Type Dust Suppression System

Fog Cannon Type Dust Suppression System
  • Fog Cannon Type Dust Suppression System
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Approx. Price: Rs 5 Lakh / PieceGet Latest Price

Product Details:

Minimum Order Quantity1 Piece
MaterialMild Steel
Throw Distance15 to 50 meter
Fog Droplet Size50-350 micro meter
Power SourceElectric
Automation GradeAutomatic
Tilting Angle0 - 45 Deg
Auto Rotation320 Deg

Keeping in mind the changing requirements of our clients, we are involved in providing best quality of Fog Cannon Type Dust Suppression System. Fog Cannon type Dust Suppression is known for their high performance with low maintenance involved. It is developed for all kinds of open stock yards & stock piles. By using fog cannon we can reduce the water consumption drastically when we compare with sprinkler type dust suppression system. Integrated Engineering Works has been levitated by highly experienced technocrats having concern for environmental pollution in the industrial sector and has brought into the market transformed Dust suppression systems.

Features:
  • Types of fog canon will be Post mounted and Portable (wheel based) fog canon system
  • Low and Easy maintenance
  • The exponents have a wide experience in pre engineering, post order detailed engineering, installation and successful commissioning of all types Dust Suppression systems namely INTEG FOG CANNON.
  • Equipped with nozzles with auto/manual regulation of water-mist according to the requirement as per site air-borne
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Plain Water Dust Suppression System

Plain Water Dust Suppression System
  • Plain Water Dust Suppression System
  • Plain Water Dust Suppression System
  • Plain Water Dust Suppression System
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Approx. Price: Rs 7 Lakh / UnitGet Latest Price

Product Details:

MaterialMild Steel
Power SourceElectric
Voltage240 V
Frequency50-60 Hz
Phase TypeSingle
Operating Pressure4.5-5.0 Bar

This type of   dust suppression system in the coal handling plant is a wet dust suppression system. Wetting Agents are chemicals, if required, that are added to water to improve the rate at which spray droplets wet dust particles. 
This system consists of three main parts. Water Pump, Water Tank, etc.  Spray headers with pipe lines & pumping system .Control units with electrical systems . Spray header with pipe lines pumping system includes solution pumps, isolating valves, spray nozzles, and pipe lines. The solution pumps are used to supply pressurized water to spray headers. The required quantities of nozzles are used to spray water.
CONTROL UNITS WITH ELECTRICAL SYSTEMS consists of sensing units, control panels. Coal flow is sense by sensor. The control panels are consisting of various relays and transformer. 
Operation:Auto control or manual control governs the system. It has to be insured that main tank is filled with water. The water is pumped by feed water pump from main tank to feed water tank.   the system in recalculation.  The sensing system for controlling spray at proper header ensures spraying solution if conveyor is running with coal. And will not allow spraying solution if conveyors are running empty, the solenoid valve headers are energized if conveyor is running with coal. If all or some of the solenoid valves are not energized the system will realize pressure through pressure relief valve, which protects the system. A solenoid valve is provided with bypass line, which operates when none of the spray header solenoid valves are operative.
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Dust Extraction Systems

Dust Extraction Systems
  • Dust Extraction Systems
  • Dust Extraction Systems
  • Dust Extraction Systems
  • Dust Extraction Systems
  • Dust Extraction Systems
  • Dust Extraction Systems
  • Dust Extraction Systems
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Approx. Price: Rs 5 Lakh / SystemGet Latest Price

Product Details:

BrandIEW
Bag TypeNon Woven
Power SourceElectric
Automation GradeAutomatic
Frequency50Hz
Voltage415V
Voltage (Volt)440
Bag Capacity1800m3/h
Dust Collecting MethodRotary Airlock Valve
Electrical Supply3Phase
Air Capacity2.8m3/Min
Power0.75-5.5 kW
Filter Area96 - 1728 m2

On the basis of our extensive experience in engineering of Dust Extraction Systems for efficient operation. We supply a range of dust extraction systems that is apt for temperature (up to 450°C) dust & all types of fumes. These systems are designed as per the high layout of the plant that are cost effective solutions for providing dust free, fumes free and clean atmosphere.

 

These systems are simple in operation and are useful in the following industries:

  • Steel industries
  • Cement industries
  • Power plants
  • Rubber industries
  • Foundries
  • Pharmaceuticals
  • Heat treatment plants
  • Plastic moulding industries
  • Chemical process industries
  • Chemical treatment plants

 

Features:

  • High demand
  • Affordable
  • Accurate functioning
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    Reach Us
    Rajendra Prasad Ediga (Managing Director)
    Integrated Engineering Works
    Integ Group, Plot No 198, Ramakrishna Nagar
    Chengicherla, Hyderabad - 500092, Telangana, India


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